Sage 100 inventory management made simple
Accurate inventory control is crucial in modern business. Out-of-stock items cost you sales, while overstocked inventory ties up valuable capital and warehouse space. Inaccurate inventory valuations can distort your financial statements and lead to poor business decisions.
That’s where Sage 100 inventory management comes in. Formerly known as Sage ERP MAS 90 and MAS 200, Sage 100 has evolved into a powerful ERP solution trusted by thousands of distribution and manufacturing companies. Whether you’re managing a single warehouse or multiple locations, Sage 100 Inventory Management provides the precise control and real-time visibility you need to optimize your operations.
What is inventory management in Sage 100?
Sage 100 inventory management is designed to provide precise control and insight into every aspect of your inventory. It allows businesses to track items from receipt to shipment, monitor movement across multiple warehouses, and maintain accurate valuation for financial reporting.
From lot and serial tracking to comprehensive reporting on pricing, sales history, and reorder recommendations, the module acts as the foundation for efficient distribution and manufacturing. By integrating with purchasing, order entry, and production modules, Sage 100 ensures that the right products are always available when needed—without overstocking.
The benefits of inventory management in Sage 100
Implementing inventory management in Sage 100 delivers measurable value across your operations:
- Reduce stockouts and overstocking with real-time inventory visibility.
- Lower carrying costs through accurate demand forecasting and reorder planning.
- Increase productivity with streamlined warehouse workflows and automated restocking.
- Improve customer satisfaction by ensuring timely fulfillment and accurate shipments.
- Enhance decision-making through powerful inventory and cost reporting.
- Support growth with multi-warehouse management and scalable configuration.
Unlock your inventory potential with Sage 100
Take control of your inventory and drive operational excellence with Sage 100 inventory management. Whether you’re managing multiple warehouses or complex manufacturing processes, Sage 100 gives you the real-time visibility and automation you need to reduce costs, avoid stockouts, and boost profitability.
Key features of inventory management in Sage 100
Sage 100 inventory management offers a robust set of capabilities designed to improve operational efficiency, data accuracy, and profitability. Features include:
Multi-warehouse management
Easily manage inventory across multiple warehouse locations and transfer items seamlessly between them. Organize items into bins and track movement by warehouse for improved visibility.
Flexible item and alias numbers
Create smart part numbers up to 30 characters long that embed meaningful data—such as vendor codes or handling instructions. Assign alias item numbers to vendors or customers to simplify order processing.
Comprehensive pricing and costing methods
Set detailed price schedules and determine costs using standard, average, FIFO, LIFO, or lot/serial methods. Establish promotional and contract pricing, discounts, or markups for specific customers or warehouses.
Lot and serial tracking
Track items by lot or serial number for full traceability, ensuring compliance and quality control. View expiration dates and use the Lot and Serial Expiration Status Report to identify expiring or recalled inventory.
Physical count and barcode management
Conduct physical counts without interrupting order processing. Use barcode printing and scanning to speed up counting, picking, and receiving tasks.
Kitting and bill of materials
Build preassembled or customizable kits using component items. Automatically explode components during order entry or modify kits for customer-specific requirements.
Replenishment and forecasting
Use Inventory Requirements Planning to forecast demand, identify reorder points, and automatically generate purchase orders or work tickets. Integrate with Sage Inventory Advisor for cloud-based optimization and advanced analytics.
Integration with distribution and manufacturing
Sage 100’s inventory management seamlessly integrates with modules like Purchase Order, Sales Order, Return Merchandise Authorization, and Production Management to deliver end-to-end visibility across the supply chain.
Why choose Rand Group as your Sage 100 partner
Rand Group combines over two decades of ERP expertise with industry-specific experience to help manufacturers and distributors maximize ROI from their Sage investment. Our consultants specialize in implementing Sage 100 solutions that streamline inventory control, improve forecasting accuracy, and empower your workforce through training and continuous support.
- Deep industry expertise: Our team understands the unique challenges facing distributors and manufacturers. We’ve implemented Sage 100 across diverse industries and can share best practices that apply to your specific situation. We don’t just install software—we help you optimize your business processes.
- Comprehensive implementation support: From initial planning through go-live and beyond, Rand Group provides end-to-end support:
- Data migration: We ensure your historical data transfers accurately into the new system
- Training: We provide thorough training so your team can use the system confidently from day one
- Ongoing support: We’re here when you need us with responsive technical support and system optimization
Frequently Asked Questions (FAQ)
- What are the main advantages of using Sage 100 inventory management?
Sage 100 inventory management provides real-time visibility, control, and automation across inventory processes, reducing stockouts and overstocking, lowering carrying costs through better demand forecasting, increasing productivity, and supporting growth with multi-warehouse capabilities. - How does Sage 100 help companies avoid stockouts and overstocking?
Sage 100 inventory management provides real-time visibility, control, and automation across inventory processes, reducing stockouts and overstocking, lowering carrying costs through better demand forecasting, increasing productivity, and supporting growth with multi-warehouse capabilities. - What features support inventory traceability and quality control in Sage 100?
Lot and serial tracking allow users to track items individually, ensuring traceability for compliance and quality control, while expiration status reports help identify expiring or recalled inventory. - Why is Rand Group positioned as a strong partner for Sage 100 implementation?
Rand Group offers decades of ERP expertise and industry knowledge, comprehensive implementation support, in-depth training, and ongoing optimization services to help organizations maximize ROI and improve business processes. - In what ways does Sage 100 integrate with other business processes?
Sage 100’s inventory module seamlessly connects with other modules such as purchase order, sales order, return merchandise authorization, and production management for complete supply chain visibility and efficiency. - How is Sage 100 inventory management licensed?
Sage 100 comes in three different bundles – Essentials, Advanced, and Complete. The Inventory Management module is included in the Advanced and Complete bundles but not in Essentials. However, because Sage 100 is modular, you can add Inventory Management to an Essentials implementation if needed. - Can I manage non-stock and drop-ship items in Sage 100?
Yes. Sage 100 allows you to set up and track non-stock, special-order, and drop-ship items. This gives flexibility in managing a broader range of products without inflating on-hand inventory.
Ready to transform your inventory management?
Sage 100 inventory management provides the visibility, control, and automation needed to run efficient, profitable operations. Whether you manage multiple warehouses or complex manufacturing processes, Sage 100 and its integrated distribution and manufacturing modules give you the insights to make smarter business decisions. Partnering with Rand Group ensures your implementation is successful from day one—with comprehensive training, ongoing support, and strategic guidance to help you grow.




